Enhancing the sintering ability of TiNx by introduction of nitrogen vacancy defects

Highly nitrogen-deficient non-stoichiometric TiN_x powders within nitrogen vacancy defects (0.3<x<0.5) were prepared by mechanical alloying and consolidated by high pressure sintering. The effects of nitrogen vacancy defects, sintering temperature and pressure on densification and grain growth of TiN_x were investigated for improving sintering ability and mechanical properties. Increasing nitrogen vacancy defects promoted densification and grain growth of TiN_x. Nitrogen vacancies accelerated material transport and diffusion during sintering and altered strong covalent bonding nature was believed to result in enhanced sintering ability. Densification of TiN_x was enhanced by increasing temperature and elevating pressure, grain growth was promoted by increasing temperature, whereas restrained by elevating pressure. TiN_x (x=0.32) ceramic with relative density of 99.4% and average grain size of 21 nm was obtained at 1200 °C, 5 GPa and 10 min. Vickers hardness of 22.6 GPa and fracture toughness of 5.0 MPa m^1/2 were achieved.