Automated adaptive 3D forming simulation processes

In this study, an automated adaptive mesh control scheme, based on local mesh modifications, is developed for the finite element simulations of 3D metal-forming processes. Error indicators are used to control the mesh discretization errors, and an h-adaptive procedure is conducted. The mesh size field used in the h-adaptive procedure is processed to control the discretization and geometric approximation errors of the evolving workpiece mesh. Industrial problems are investigated to demonstrate the capabilities of the developed scheme.