Parametric study of a 2-d model of the nip region in a counter-rotating,non-intermeshing twin screw extruder

Within the polymer processing industry, the demand for more efficient mixing within the existing mixer geometries and keeping a tighter control over increasingly difficult applications calls for a quantitative understanding of the role of the mixer geometry on the mixing performance. An important extruder geometry to consider is the Counter-Rotating, Non-Intermeshing Twin Screw Extruder (CRTSE). Recent studies suggest that the greater than linear mixing performance in this geometry may be attributed to the flow in the nip region. Solution of the fluid dynamic equations for a 2-D model of the nip region was found in order to quantify mixing using a FEM software called FIDAP which was available to us on the CRAY X-MP supercomputer at San Diego Supercomputer Center. In order to study the effects of design parameters in the nip region, an arbitrary interface was placed in the entrance of the region. A program called “LINE” tracks the path and growth of the interface through the region. Measures of mixing are computed and compared. Effect of several design parameters on mixing performance are studied. Conclusions are presented as to the relative effect of various design parameters. Discussions regarding the measures of mixing and mixing efficiency are presented.