Tuning and optimization of structure and surface properties of thin and fine hydrophilic nanofibrous substrates through low-pressure heat-press treatment

The properties of electrospun nanofibrous membranes (ENMs), including pore size, surface roughness, and hydrophilicity, significantly affect crosslinking, thickness, and morphology of the polyamide selective layer formed on top of ENM substrate in thin film composite membranes, and, ultimately the performance of membranes. We produced polyamide 66 nanofiber layers with a thickness of 10 μm and a fiber diameter of 55 nm, considerably thinner and finer than usual ENM substrates. We then subjected this thin layer to post-production treatment using the efficient low-pressure heat-press (LPHP) method at a pressure of 3 kPa at three different temperatures and two different time intervals. It was found that the morphology of the nanofiber layer was preserved, and its structural characteristics, including pore structure, surface roughness, wettability, crystallinity, and specific surface area, were favorable with LPHP treatment. The optimal conditions were obtained with treatment at 190°C for 3600 s, in which the roughness of the nanofiber substrate decreased from 64 to 25 nm. Using these substrates offers new, less-explored opportunities for optimizing the LPHP treatment of the substrate. These substrates are proposed for a new generation of TFC membranes in a continuous production line, with the possibility of scaling up for pressure- and osmosis-driven membranes.