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MULTIPLE REGRESSION AND COMMITTEE NEURAL NETWORK FORCE PREDICTION MODELS IN MILLING FRP
Authors:Jamal Sheikh-Ahmad  Janet Twomey  Devi Kalla  Prashant Lodhia
Affiliation:  a Mechanical Engineering Program, The Petroleum Institute, Abu Dhabi, UAE b Department of Industrial and Manufacturing Engineering, Wichita State University, Wichita, Kansas
Abstract:This work utilizes the mechanistic modeling approach for predicting cutting forces and simulating the milling process of fiber-reinforced polymers (FRP) with a straight cutting edge. Specific energy functions were developed by multiple regression analysis (MR) and committee neural network approximation (CN) of milling force data and a cutting model was developed based on these energies and the cutting geometry. It is shown that both MR and CN models are capable of predicting the cutting forces in milling of unidirectional and multidirectional composites. Model predictions were compared with experimental data and were found to be in good agreement over the entire range of fiber orientations from 0 to 180°. Furthermore, CN model predictions were found to greatly outperform MR model predictions.
Keywords:Chip thickness  Committee network  Fiber orientation  FRP  Specific cutting energy
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