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钢基表面热喷镍冷却过程中热力耦合场的三维有限元分析
引用本文:刘广君,耿桂宏.钢基表面热喷镍冷却过程中热力耦合场的三维有限元分析[J].焊接学报,2013,34(4):96-100.
作者姓名:刘广君  耿桂宏
作者单位:北方民族大学材料科学与工程学院,银川,750021
基金项目:北方民族大学校级自主科研项目
摘    要:以某钢基表面热喷镍工艺为例,对凝固冷却过程进行了简化和合理假设,基于ANSYS平台,建立了热力耦合场的三维有限元模型并进行了求解,获得了应力场和温度场分布规律,分析了涂层上某些关键点的温度和应力随时间变化的情况,讨论了涂层厚度对涂层/基体界面应力的影响.结果表明,凝固冷却时,涂层温度场沿中心向外边缘逐渐降低,随时间延长呈下降趋势;基体温度场随时间的变化呈先增加后降低趋势;涂层主要承受残余压应力,随涂层厚度增加,残余应力呈增大趋势.

关 键 词:热喷涂  残余应力  数值模拟  耦合场  有限单元法
收稿时间:2012/2/13 0:00:00

3D finite element analysis of thermo-mechanical coupled field in solidification process during thermal spraying
LIU Guangjun and GENG Guihong.3D finite element analysis of thermo-mechanical coupled field in solidification process during thermal spraying[J].Transactions of The China Welding Institution,2013,34(4):96-100.
Authors:LIU Guangjun and GENG Guihong
Affiliation:School of Materials Science and Engineering, Beifang University of Nationalities, Yinchuan 750021, China and School of Materials Science and Engineering, Beifang University of Nationalities, Yinchuan 750021, China
Abstract:With proper simplifications and assumptions, 3D finite element model of thermal-mechanical field was developed based on ANSYS software to numerically simulate distribution of temperature and stress fields upon solidification after thermally spraying nickel on steel substrate.The evolution of temperature and stress with time at some important spots in the coating was obtained and the effect of coating thickness on the stress in the interface between the coating and substrate was analyzed.The results show that the temperature in the coating gradually decreased from the center to the border.The residual stress on the coating was compressive,and increased with the increase of coating thickness.
Keywords:thermal spraying  residual stress  numerical simulation  coupled field  finite element method
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