Modified frontal polymerization of poly(methyl methacrylate)

In this work, we propose a modified frontal polymerization method to build a uniform reaction front by gradually immersing the reacting mixture in a thermal bath. This scheme allows uniform materials to be obtained with nearly constant molecular weights and polydispersities and a low residual monomer concentration. A comparative study of the molecular weight distributions of poly(methyl methacrylate)s obtained by bulk polymerization, frontal polymerization, and frontal polymerization with the proposed gradual immersion is presented. Samples obtained by these methods show that materials obtained by bulk polymerization and by frontal polymerization are less uniform than those obtained by frontal polymerization with gradual immersion in a thermal bath. The obtained uniformity is directly related to a stabilizing effect of the reaction front by the gradual immersion of the reactor in a constant‐temperature bath and to a reduction in the reaction rate promoted by a moderate transfer agent concentration. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010