Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

STEEL is the most widely used material in engineering,but unfortunately,steel exhibits poor wear resistanceand obvious contact corrosion.For decades,researchersprepared coatings on steel to improve its properties;ceramic is one of these coatings.To obtain ceramiccoatings on steel,many researchers use techniques suchas plasma spraying,laser cladding,etc.,but some ofthem are too expensive,some of them have a deep heataffected zone in the substrate,and some of them cannot bond well with the subs…

Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

Metallurgically bonded ceramic coatings were prepared on a steel surface with a combined method of arc spraying and micro-arc oxidation for the first time. Coatings were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Point and line distribution of elements of the ceramic coatings were determined using energy dispersive spectroscopy (EDS). Coatings abrasive wear resistance, corrosion resistance and hot impact property were assessed respectively. The property test results show that metallurgically bonded ceramic coatings were formed on aluminum coatings and the ceramic coatings is mainly composed of a-Al2O3, y-A!2O3^ #-Al2O3 and a little amorphous. The coatings possess excellent abrasive wear, corrosion and hot shock resistance, which can in part be attributed to the gradual distribution of different phases from surface to the substrate.