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钛合金电子束焊熔宽PID控制系统建模与仿真
引用本文:石铭霄,张秉刚,陈国庆,樊丁.钛合金电子束焊熔宽PID控制系统建模与仿真[J].焊接学报,2012,33(11):5-8.
作者姓名:石铭霄  张秉刚  陈国庆  樊丁
作者单位:1. 兰州理工大学甘肃省有色金属新材料重点实验室,兰州,730050
2. 哈尔滨工业大学先进焊接与连接国家重点实验室,哈尔滨,150001
基金项目:国家重点基础研究发展计划资助项目
摘    要:由于焊接过程的复杂性,因此很难得到熔池动态过程的解析数学模型,使得焊接过程建模成为焊接过程控制的一大难题.为了建立电子束焊熔池动态过程模型,采用阶跃响应法确定出了钛合金电子束焊电子束流与熔宽的数学模型的类型和结构,计算出了该模型的参数,建立了电子束流与熔宽的传递函数模型.利用获得的电子束流与熔宽的数学模型,采用Z-N经验公式法确定出了PID控制器参数,在此基础上利用MATLAB/SIMULINK建模与仿真平台建立了钛合金电子束焊熔宽PID控制系统模型,并对该模型进行了仿真试验.结果表明,所设计的控制系统动态性能和稳态性能良好.

关 键 词:电子束焊  熔宽  建模  仿真
收稿时间:2012/2/15 0:00:00

Modeling and simulation of PID control system of titanium alloy electron beam welding
SHI Mingxiao,ZHANG Binggang,CHEN Guoqing and FAN Ding.Modeling and simulation of PID control system of titanium alloy electron beam welding[J].Transactions of The China Welding Institution,2012,33(11):5-8.
Authors:SHI Mingxiao  ZHANG Binggang  CHEN Guoqing and FAN Ding
Affiliation:State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050, China,State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China,State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China and State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050, China
Abstract:Due to the complexity of the welding process, it was difficult to obtain the analytic mathematical model of dynamic process of molten pool, that was why the modeling of welding process became a major problem to the welding process control.For the purpose of establishing the model of dynamic process of molten pool of the electron beam welding.The step-response method was used to determine the type and structure of mathematical model of electron beam current and molten width of titanium alloy electron beam welding, the parameters of model were calculated, and the transfer function model of electron beam current and molten width was established.The Z-N empirical formula was used to obtain the parameters of PID controller based on the mathematical model.On this basis the MATLAB/SIMULINK platform was used to establish the model of PID control system of molten width of titaniumalloy electron beam welding.The simulation experiment was done and the results show that the dynamic performance and steady-state performance of designed control system are eminent.
Keywords:electron beam welding  molten width  modeling  simulation
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