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轿车前保险杠注塑过程模拟分析
引用本文:罗佳烽,肖小亭,蔡伟明,杨国华.轿车前保险杠注塑过程模拟分析[J].机电工程技术,2007,36(5):13-16.
作者姓名:罗佳烽  肖小亭  蔡伟明  杨国华
作者单位:1. 广东工业大学材料与能源学院,广东广州,510006
2. 广州广电林仕豪模具制造有限公司,广东广州,510730
摘    要:轿车前保险杠是轿车重要的结构部件,注射成型时,由于注射过程流道长、注射面积大等特点,其制品极易产生气穴、熔接痕及翘曲等注塑缺陷.本文以日本丰田皇冠轿车前保险杠为研究对象,运用Moldflow软件对这种保险杠进行了模拟分析,通过调整塑件的保压压力和保压时间等工艺参数,有效地降低了翘曲变形,提高了产品质量.

关 键 词:大型注塑模  保险杠  Moldflow  CAE  皇冠轿车  保险杠  注塑过程  模拟分析  Auto  Process  Injection  Analysis  产品质量  翘曲变形  工艺参数  保压时间  保压压力  塑件  调整  软件  Moldflow  运用  对象  研究
文章编号:1009-9492(2007)05-0013-04
修稿时间:2006-12-11

Simulation Analysis of the Injection Process of an Auto Front-Bumper
LUO Jia-feng,XIAO Xiao-ting,CAI Wei-ming,YANG Guo-hua.Simulation Analysis of the Injection Process of an Auto Front-Bumper[J].Mechanical & Electrical Engineering Technology,2007,36(5):13-16.
Authors:LUO Jia-feng  XIAO Xiao-ting  CAI Wei-ming  YANG Guo-hua
Abstract:The front-bumper is an important component of a car. Allowed for the long runners, large injection area and thin wall of the front-bumper plastics, it may easily result in disfigurements like air traps, weld lines and warp during the injection molding process. The front-bumper of TOYOTA CROWN, as an example, is studied in this paper. The Moldflow software is used for the simulation analysis of this front-bumper. By changing the packing pressure and packing time of the plastic, the warp distinctly reduces and the quality of products is enhanced.
Keywords:large-scale injection mold  bumper  Moldflow  CAE
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