Blends of thermoplastic polyurethane and maleic-anhydride grafted polyethylene. I: Morphology and mechanical properties

Thermoplastic polyurethane elastomers (TPU) and polyethylene (PE) form immiscible blends with an extremely low compatibility. In order to improve the dispersion, stability, and properties of these blends, polyethylene was grafted with maleic anhydride (PE-g-MA). Subsequently, it was blended with a commercial polyester - type TPU in a twin-screw extruder. With PE-g-MA as blend component, the particle size was dramatically reduced in comparison with PE. Coalescence was significantly reduced and the increase in particle size with composition was less pronounced than in blends with PE. In addition, the phase adhesion and the mechanical properties were improved by using PE-g-MA as minor component. Grafting of the MA onto the PE leads to a decrease of the molecular weight, the melt viscosity, and the mechanical properties of the pure PE. Hence, the reactive blend system exhibits a lower viscosity ratio. Comparison of these results with those from uncompatibilized blends with different viscosity ratios revealed that the reduction in viscosity ratio has a big influence on the blend morphology and because of that on the mechanical properties. In addition, there is a further effect on morphology and properties caused by the reduction in interfacial tension, which results from the compatibilizer formed at the interface.