Flame aerosol synthesis and characterization of pure and carbon coated titania nano powder

Carbon coated titanium dioxide (TiO₂) nano powder has been synthesized by combustion of TiCl₄ precursor in a laminar diffusion flame using inexpensive liquid petroleum gas (LPG) as a fuel, air as an oxidant, nitrogen gas as a carrier, and characterized with regard to phase(s), surface area, carbon content, morphology and optical absorption. The product is shown to contain both the anatase and rutile phases and exhibits (i) decrease in rutile content, (ii) increase in BET specific surface area, and (iii) increase in the amount of carbon (soot) present with increase in fuel flow rate. Further, the maximum attainable temperature depends on carbon content and determines the phase content and morphology of nano powder, e.g. spherical particles result and display reduced agglomeration when carbon content is more. The rutile phase essentially emerges by transformation of the anatase phase, formed initially with lattice parameters somewhat smaller than the bulk due to oxygen deficiency. On the other hand, use of oxygen (instead of air) leads to formation of spherical particles (average diameter ～104 nm) of a pure anatase phase (as transformation to rutile phase is totally suppressed) with lattice parameters, a=3.776(5) Å, c=9.507(5) Å, close to bulk.