A Fast Liquid-Metal Droplet Microswitch Using EWOD-Driven Contact-Line Sliding

Liquid-metal (LM) droplet-based MEMS switches have mostly been restricted to slow applications until now due to the following reasons: 1) a relatively large switching gap (distance) needed to accommodate imprecise volumes and locations of droplets on the device and 2) lack of high-speed actuation to move the droplets quickly across the switching gap. To combat these problems, we explore switching by sliding the solid–LM–gas triple contact line rather than the entire droplet. This new approach allows us to use a microframe, which not only consistently positions the LM droplet but also makes the switching gap less sensitive to the errors in the deposited-droplet volume, allowing us to design microswitches with very small switching gaps (e.g., 10 $muhbox{m}$ for 600 $muhbox{m}$-diameter droplets). Furthermore, a study of electrowetting-on-dielectric identifies a regime of fast contact-line sliding at the onset of droplet spreading. By moving the contact line fast across a small switching distance, we demonstrate a low-latency LM switch with 60 $muhbox{s}$ switch-on latency ( $sim$20 times better than other LM-switch technologies) and better than 5 $muhbox{s}$ signal rise/fall time, while boasting no contact bounce, as expected from an LM switch. High power-handling capability and long-term reliability are also discussed. $hfill$2008-0135]