Selectivity-determining role of C3H8/NO ratio in the reduction of nitric oxide by propane in presence of oxygen over ZSM5 zeolites

The reaction of (NO + C₃H₈ + O₂) can result in selective formation of NO₂ over H-ZSM5, Cu,H-ZSM5, Ag,H-ZSM5, and Li,H-ZSM5 catalysts when the concentrations of NO and O₂ are 0.1 and 9%, SV > 60,000 h⁻¹ (typical for automotive exhausts), and C₃H₈/NO > 1. Despite stoichiometric excess of reductant hydrocarbon below this limit, the in situ formed NO₂ does not react with C₃H₈, thus conversion of NO to N₂ is negligible. NO can be reduced by C₃H₈ selectively to N₂ only when C₃H₈/NO ≧ 1. Contrary to many suggestions the reaction temperature, concentration of oxygen, space velocity, and type of exchange ions have minor influence on the selectivity for N₂. These parameters affect the rates of reactions (NO + ₂), (C₃H₈ + NO_x) and (C₃H₈ + O₂), therefore they also affect the production of N₂ in the HC-SCR process, but only when the ratio of C₃H₈/NO permits. The metal-exchanged zeolites were prepared in situ by solid-state ion exchange from H-ZSM5. Despite the low degree of copper exchange (63%), Cu,H-ZSM5 produces substantially more N₂ than H-ZSM5, Ag,H-ZSM5, or Li,H-ZSM5. However, the selectivity for N₂ is lowest over Cu,H-ZSM5, which also produces considerable NO₂ in the reaction of (NO + C₃H₈ + O₂) even at C₃H₈/NO ≧ 1. Contrary to prior findings, the catalytic activity of Cu,H-ZSM5 for the oxidation of NO by O₂ to NO₂ in absence of hydrocarbon was comparable to that of H-ZSM5 at high space velocities (2.3 l g⁻¹ min⁻¹). By replacing 30 and 40% of the protons of H-ZSM5 by Ag⁺ and Li⁺ ions in Ag,H-ZSM5 and Li,H-ZSM5, respectively, the catalytic activity for this reaction becomes negligible at temperatures ≧100°C. Some mechanistic consequences of these experimental observations are discussed. This revised version was published online in August 2006 with corrections to the Cover Date.