Application of Ce0.33Zr0.63Pr0.04O2-supported noble metal catalysts in the catalytic wet air oxidation of 2-chlorophenol: Influence of the reaction conditions

In this work, different procedures, namely carbonate coprecipitation and modified solid–solid diffusion, were used to prepare hexaaluminate samples, unsupported or supported onto θ-Al₂O₃. These samples were used as catalyst for the methane total oxidation as synthesized or after impregnation of 1 wt% Pd. It was observed that the modified solid–solid diffusion procedure is an efficient method to obtain the hexaaluminate structure. At a theoretical ratio x of hexaaluminate onto Al₂O₃ less than 0.6 (xLa_0.2Sr_0.3Ba_0.5MnAl₁₁O₁₉ + (1?x)·Al₂O₃, with x = 0.25, 0.60), samples with high specific surface area and θ-Al₂O₃ structure are then obtained. Large differences in catalytic activity can be observed among the series of sample synthesized. All the pure oxide samples (i.e. without palladium) present low catalytic activity for methane total oxidation compared to a reference Pd/Al₂O₃ catalyst. The highest activity was obtained for the samples presenting a θ-Al₂O₃ structure (with x = 0.60) and a high surface area. Impregnation of 1 wt% palladium resulted in an increase in catalytic activity, for all the solids synthesized in this work. Even if the lowest light-off temperature was obtained on the reference sample, similar methane conversions at high temperature (700 °C) were obtained on the stabilized θ-Al₂O₃ solids (x = 0.25, 0.60). Moreover, the reference sample is found to strongly deactivate with reaction time at the temperature of test (700 °C), due to a progressive reduction of the PdO_x active phase into the less active Pd° phase, whereas excellent stabilities in reaction were obtained on the pure and palladium-doped hexaaluminate and supported θ-Al₂O₃ samples. This clearly showed the beneficial effect of the support for the stabilization of the PdO_x active phase at high reaction temperature. These properties are discussed in term of oxygen transfer from the support to the palladium particle. Oxygen transfer is directly related to the Mn³⁺/Mn²⁺ redox properties (in the case of the hexaaluminate and stabilized θ-Al₂O₃ samples), that allows a fast reoxidation of the metal palladium sites since palladium sites reoxidation cannot occur directly by gaseous dioxygen adsorption and dissociation on the surface.