| Abstract: | Carbon based multilayer systems for highly loaded forming tools Amorphous hydrogenated carbon (metal‐free a‐C:H and metal‐containing a‐C:H:Me) films respond very sensitively to local overloads. For example during forming tool operations, hard abrasive particles and locally high stresses on the coating surface can cause crack initiation and early coating failure. Compared to the high hardness, wear resistance and excellent friction properties, in many cases the adhesion of a‐C:H films is relatively insufficient. Adhesion and overload resistance of a‐C:H and a‐C:H:Me, prepared by reactive sputtering, can be influenced in a wide range by different interlayer systems. In the present report the wear mechanism of amorphous carbon coatings and the influence of different metallic, metal nitride and metal carbide interlayers on the growth structure, the adhesion and the load resistance will be reported. Two well adapted multi‐coating systems, successfully tested for highly loaded tools and components, will be presented. |
