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2738模具钢表面激光熔覆Ni基WC复合涂层的摩擦磨损性能
引用本文:戴晟,左敦稳,黎向锋,程虎,方志刚,王珉,缪宏.2738模具钢表面激光熔覆Ni基WC复合涂层的摩擦磨损性能[J].吉林大学学报(工学版),2012,42(4):924-929.
作者姓名:戴晟  左敦稳  黎向锋  程虎  方志刚  王珉  缪宏
作者单位:1. 南京航空航天大学机电工程学院,南京210016 台州学院机械工程学院,浙江台州318000
2. 南京航空航天大学机电工程学院,南京,210016
3. 台州学院机械工程学院,浙江台州,318000
基金项目:航空科学基金项目,浙江省大型科学仪器设备协作共用平台科技计划项目,浙江省工具刃具检测与深加工技术研究重点实验室开放基金项目,江苏省普通高校研究生科技创新计划项目
摘    要:在2738模具钢表面通过CO2激光熔覆制备Ni基WC复合涂层。分别对2738钢基体和Ni-WC激光熔覆层进行干摩擦试验。用三维表面形貌仪测量磨损体积,用扫描电镜观察磨痕的表面形貌。试验结果表明,Ni-WC复合涂层试样的硬度显著提高,表面硬度超过1200HV,保证了Ni-WC熔覆层的耐磨性。熔覆层的平均摩擦因数约为0.24,与2738钢基体的摩擦因数0.43相比,降低了约44%。熔覆试样的比磨损率比基体试样的比磨损率下降了96.7%,WC硬质相提高了摩擦副表面的承载能力。磨粒磨损为Ni-WC复合涂层的主要磨损机理。

关 键 词:材料表面与界面  激光熔覆  Ni基WC复合涂层  摩擦磨损性能  2738模具钢

Friction and wear behavior of Ni-based WC composite coating on mould steel 2738 prepared by laser cladding
DAI Sheng,ZUO Dun-wen,LI Xiang-feng,CHENG Hu,FANG Zhi-gang,WANG Min,MIAO Hong.Friction and wear behavior of Ni-based WC composite coating on mould steel 2738 prepared by laser cladding[J].Journal of Jilin University:Eng and Technol Ed,2012,42(4):924-929.
Authors:DAI Sheng  ZUO Dun-wen  LI Xiang-feng  CHENG Hu  FANG Zhi-gang  WANG Min  MIAO Hong
Affiliation:1(1.College of Mechanical and Electrical Engineering,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,China;2.College of Mechanical Engineering,Taizhou University,Taizhou 318000,China)
Abstract:The Ni-based WC composite(Ni-WC) coating on mould steel 2738 was prepared by CO2 laser cladding.The substrate 2738 steel and the Ni-based WCCC were tested under dry sliding friction conditions to investigate their friction and wear behavior.The wear volume of specimen was measured using a 3-D surface profilometer,and the worn surface topography was observed by the scanning electronic microscopy.The results show that the microhardness of the Ni-WC coating was enhanced significantly,its surface hardness exceeded 1200 HV,ensuring its wear resistance.The average friction factor was about 0.25,it decreased by about 44% in comparison with that of the substrate 2738 steel of 0.43.WC hard phase enhanced the bearing capacity of the friction surface,reduced the wear rate by 96.7%.The abrasive wear was the main wear mechanism for the Ni-WC coating.
Keywords:surface and interface of material laser cladding  Ni-based WC composite coating frictionand wear behavior mould steel 2738
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