Hard wood‐composites made of rice straw and recycled polystyrene foam wastes

The submitted work discussed the possibility of using two of the most problematic wastes to formulate an added‐value hard wood‐composite (HWC). The lignocellulosic rice straws (RS) fibers (as reinforced filler) and recycled expanded polystyrene foam (PS) wastes (as dispersed polymer matrix), were used to formulated the hard wood product applying the hot press technique. The air dried RS was added to the molten PS at increasing ratios (30–70% mass:mass), and the reached HWC sheet was subjected to tensile strength, water absorption and acoustic resistance characterizations. Based on the experimental data, it was found that increasing the RS contents accompanied with a diminish in the tensile strength value by about 50% at 70% RS compare to that at 30% RS. To improve the adhesion between the hydrophilic filler RS and the hydrophobic PS matrix, maleated PS graft (PS‐g‐MA) was prepared and added at the expanse of the PS content, to formulate an additional wood‐composite (HWCg) aiming to have better mechanical and dimensional stability features. Results obtained indicated that increasing the coupling agent content, keeping the RS added constant, enhance the tensile strength feature in addition, reduced the water absorption for the final products by more than 45%. The data obtained suggested that, it can create added‐value hard wood composites entirely from the two nominated problematic wastes. In addition to the value gained by the environment, the reached hard wood products record acceptable mechanical characterization, dimensional stability and sound resistance properties that qualified it to replace the natural wood in many daily applications. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44770.