Application of a Two-Dimensional Computer Simulation to Cake Growth in Slip Casting with Complicated-Shape Gypsum Molds

A two-dimensional computer simulation method, developed by the authors using the method of finite differences, was applied to estimate the cake growth in slip casting of alumina with a triangular gypsum mold and a box-type gypsum mold with a convex bottom. The cake growth patterns, water penetration patterns, water flow rate distributions, and pressure distributions were simulated in the molds and/or cakes. The simulated cake growth patterns were in good agreement with those observed experimentally in both molds. Moreover, the cake growths could be well understood from the results of the water flow rate distributions in each case. The present method is applicable to cake growth simulation in slip casting with complicated-shape gypsum molds.