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金属粉末激光快速成形的工艺及材料成形性
引用本文:胡孝昀,沈以赴,李子全,顾冬冬,史长根.金属粉末激光快速成形的工艺及材料成形性[J].材料科学与工艺,2008,16(3):378-383.
作者姓名:胡孝昀  沈以赴  李子全  顾冬冬  史长根
作者单位:南京航空航天大学材,料料学与技术学院,南京,210016;南京航空航天大学材,料料学与技术学院,南京,210016;南京航空航天大学材,料料学与技术学院,南京,210016;南京航空航天大学材,料料学与技术学院,南京,210016;南京航空航天大学材,料料学与技术学院,南京,210016
基金项目:国家自然科学基金委员会-中国工程物理研究院(NSAF)联合基金 , 航空基础科学基金 , 南京航空航天大学校科研和教改项目
摘    要:对比了3类金属粉末激光快速成形工艺:选区激光烧结;选区激光重熔,或称选区激光熔覆;以及直接激光沉积,或称激光净成形.提出了其分类依据是金属粉末与激光的作用机制,以及由此导致的金属粉末激光成形机理.综述了上述3类激光快速成形工艺的成形原理、成形材料及工艺优劣,分析了"球化"效应、翘曲变形、以及裂纹等对金属粉末激光成形性的影响规律及相应解决措施.

关 键 词:激光快速成形  选区激光烧结  选区激光重熔  选区激光熔覆  直接激光沉积  激光净成形

Process and material considerations in laser rapid manufacturing of metal parts
HU Xiao-yun,SHEN Yi-fu,LI Zi-quan,GU Dong-dong,SHI Chang-gen.Process and material considerations in laser rapid manufacturing of metal parts[J].Materials Science and Technology,2008,16(3):378-383.
Authors:HU Xiao-yun  SHEN Yi-fu  LI Zi-quan  GU Dong-dong  SHI Chang-gen
Affiliation:(College of Materials Science and Technology,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,China)
Abstract:Laser rapid manufacturing processes of metal parts can be classified as follows: selective laser sintering(SLS),selective laser re-melting(SLRM),i.e.,selective laser cladding(SLC),and direct laser deposition(DLD),i.e.,laser-engineered net shaping(LENS).This classification is based on the mechanism of powder-laser interaction(powder depositing versus powder feeding) and on the resultant laser processing mechanism(liquid phase sintering with partial melting versus complete melting and solidifying).The manufacturing principles,processing materials,advantages and disadvantages of the above three kinds of processes are addressed respectively.The effects of "balling" effect,curling deformation,and crack initiation on the laser processing ability of metal powders as well as the corresponding settlement measures are presented.
Keywords:laser rapid manufacturing  selective laser sintering  selective laser re-melting  selective laser cladding  direct laser deposition  laser engineered net shaping
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