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Flexural strength and Weibull analysis of Y-TZP fabricated by stereolithographic additive manufacturing and subtractive manufacturing
Affiliation:1. Assistant Professor and Assistant Program Director, AEGD Residency, College of Dentistry, Texas A&M University, Dallas, Texas;1. Affiliate faculty, Graduate Prosthodontics, University of Washington, Seattle, Wash;2. Researcher, Revilla Research Center, Madrid, Spain;2. Graduate student, Oral Biology, College of Dentistry, Texas A&M University, Dallas, Texas;3. Professor and Chair, Department of Prosthodontics, Indiana University School of Dentistry, Indianapolis, Ind;4. Associate Professor and Program Director, AEGD Residency, College of Dentistry, Texas A&M University, Dallas, Texas;1. Digital Center of Stomatology , Nanjing Stomatological Hospital, Medical School of Nanjing University, 210008, Nanjing, Jiangsu, China;2. State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi''an Jiaotong University, 710054, Xi''an, Shaanxi, China;3. Key Laboratory of Shaanxi Province for Craniofacial Precision Medicine Research, College of Stomatology, Xi''an Jiaotong University, Xi''an, China;1. Swiss Federal Laboratories for Materials Science and Engineering, Empa, Überlandstrasse 129, 8600 Dübendorf, Switzerland;2. IQS School of Engineering, Universitat Ramon Llull, Via Augusta 390, 08017 Barcelona, Spain
Abstract:Digital light processing (DLP) is a relatively mature technology of ceramic additive manufacturing and is promising for fabricating zirconia-based dental restorations. It allows for manufacturing ceramic components with nearly unlimited geometries compared to traditional subtractive manufacturing technology. In order to explore its potential for fabricating dental prosthesis and determine its clinical indications, it is essential to investigate its microstructural characteristics and mechanical behavior. In this study, yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) fabricated by stereolithographic additive manufacturing, namely DLP acquired favorable flexural strength close to that of conventional subtractive-manufactured Y-TZP as indicated by uniaxial (three-point bending) and biaxial (ring on ring) tests, though the Weibull modulus of DLP-manufactured zirconia was lower than that of subtractive-manufactured zirconia. The strength predicting approach that uses effective area calculations was found to be applicable for both DLP-manufactured zirconia and subtractive-manufactured zirconia. Though both materials showed similar microstructures considering grain size and phase composition, significant differences in critical defects were observed.
Keywords:Digital light processing  Flexural strength  Weibull modulus  Zirconia
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