A fixed interval ordering policy for joint optimization of age replacement and spare part provisioning

A new policy is presented for the joint optimization of age replacement and spare provisioning. The policy, referred to as a fixed interval ordering policy, is formulated by combining an age replacement policy with a periodic review ( t₀,q) type inventory policy, where t0 is the order interval and q is the order quantity. It is generally applicable to any operating system with either a single item or a number of identical items. A SLAM based simulation model has been developed to determine the optimal values of the decision variables by minimizing the total cost of replacement and inventory. The behaviour of the policy has been studied for a number of case problems specifically constructed by five-factor second-order rotatory design and the effects of different cost elements and item failure characterisics have been highlighted. The performance of the proposed policy has also been compared with that of the stocking policy which incorporates a continuous review ( s, S) type of inventory policy, where s is the stock reorder level and S is the maximum stock level. Simulation results clearly indicate that the optimal fixed interval ordering policy is less expensive than the optimal stocking policy when the system consists of a large number of operating units.