| Abstract: | A mathematical model was developed to describe the high-speed melt-spinning behavior crystallizable polymers. This model included the effects of acceleration, gravity, and air friction on the kinematics of the process; temperature and molecular orientation on the crystallization kinetics of the polymer; and temperature, molecular weight, and crystallinity on the elongational viscosity of the material. Experimental on-line diameter, birefringence, and temperature profiles were obtained for a 12,000 Mn nylon-66 at 2.5 g/min spun at take-up speeds ranging from 2800 to 6600 m/min. These profiles were qualitatively and reasonably quantitatively in agreement with the predicted profiles. They indicated that orientation induced crystallization occurs at spinning speeds greater than 4000 m/min. The experimental diameter and birefringence profiles were compared to those predicted by the model using Avrami indices of 3, 2, and 1. There was a small increase in the crystalline index at the lower speeds with decreasing index. The effect of the strain hardening was more significant at the higher speeds, this being shown by decreasing the exponent in the relationship for the crystallinity on the elongational viscosity. The model developed in this study indicates that high spinning speeds provide the high stress environment that increases the molecular orientation within the fiber. It is this higher molecular orientation that is the driving force for rapid crystallization on the spinline. This rapid crystallization causes a strain hardening, preventing any further drawdown in the fiber diameter and an abrupt rise in the birefringence. This behavior closely corresponds to the observed spinline profiles. |
