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熔喷/干法纤网在线复合汽车吸音棉的生产工艺
引用本文:辛长征,邵庆国,黄象安.熔喷/干法纤网在线复合汽车吸音棉的生产工艺[J].合成纤维,2012,41(3):20-24.
作者姓名:辛长征  邵庆国  黄象安
作者单位:1. 东华大学纤维材料改性国家重点实验室,上海201620;河南工程学院材料与化学工程系,河南郑州450007
2. 郑州豫力无纺布有限公司,河南郑州,451191
3. 东华大学纤维材料改性国家重点实验室,上海,201620
摘    要:为了实现熔喷/干法纤网复合汽车吸音棉的在线生产,以开发300 g/m2的复合吸音棉为例,对熔喷工艺、干法纤网工艺以及熔喷/干法纤网在线复合等内容进行了分析介绍。结果表明:采用熔融指数150 g/min的聚丙烯切片,并控制好模头温度、热空气喷射角、热空气压力、接收距离等熔喷工艺参数,采用纤度为3.3 dtex的三维卷曲涤纶中空短纤维和阻燃涤纶短纤维组成的干法纤网,纤网加入熔喷丝的角度在75~83°之间时,能够得到较好的复合吸音棉材料。

关 键 词:熔喷工艺  纤网  熔融指数  在线复合  吸音棉

The Application of Melt Blown/Dry-Laid Composite Web in Automobile Sound-Absorbing Material and its Process
XIN Chang-zheng , SHAO Qing-guo , HUANG Xiang-an.The Application of Melt Blown/Dry-Laid Composite Web in Automobile Sound-Absorbing Material and its Process[J].Synthetic Fiber in China,2012,41(3):20-24.
Authors:XIN Chang-zheng  SHAO Qing-guo  HUANG Xiang-an
Affiliation:1(1.State Key Lab for Modification of Chemical Fibers and Polymer Materials,Donghua University,Shanghai 201620,China;2.Department of Material and Chemical Engineering,Henan Institute of Engineering,Zhengzhou 450007,Henan,China;3.Zhengzhou Yuli Nonwovens Co.Ltd.,Zhengzhou 451191,Henan,China)
Abstract:To realize the on-line production of melt blown-dry laid composite automobile sound-absorbing material,the 300 g/m2 nonwoven is developed and the processes of melt blown fiber,dry-laid web and lamination of melt blown dry-laid web are investigated.The result indicates that the perfect composite sound-absorbing material can be obtained with following conditions: polypropylene chip with melt index 150 g/min,controlled die temperature,regulated hot air pressure and collection distance for melt blowing,the dry-laid web using 3.3 dtex three dimensional crimp PET hollow staple fiber and flame retardant PET staple fiber for dry-laid web,the jet angle of melt blown fiber with the web is 75~83°.
Keywords:melt blowing  fiber web  melt flow index  on-line lamination  sound-absorbing material
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