Curing and pyrolysis of cresol novolac epoxy resins containing [2‐(6‐oxido‐6H‐dibenz(c,e)(1,2)oxaphosphorin‐6‐yl)‐1,4‐naphthalenediol]

This study investigates the curing kinetics, thermal properties and decomposition kinetics of cresol novolac epoxy (CNE) with two curing agents, 2‐(6‐oxido‐6H dibenz(c,e)(1,2) oxaphosphorin‐6‐yl)‐1,4‐benzenediol (ODOPN), and phenol novolac (PN). In comparison with the conventional PN system, introducing ODOPN, a phosphorus‐containing bulky pendant group, into CNE increases T_g by 33°C, char yield from 30% to 38%, and LOI from 22 to 31. The DSC curing study reveals that the E_a of the CNE/ODOPN epoxy can be obtained by Kissinger's method. The resulting E_a values indicate that the catalytic effect of EMI is insignificant on CNE/ODOPN but is marked on CNE/PN, whose E_a was reduced from 131.5 to 75.6 KJ/mole. This result may be caused by the fact that the symmetric diol attached to the 1 and 4 positions of the naphthalene ring in ODOPN sets up a steadily resonating structure and inhibits the catalytic action. Further investigating the conversion ratio with curing temperature yielded experimental data that agreed closely with Kaiser's model. The orders of the autocatalyzed reaction, m, and the crosslinking reaction, n, are close to 0.5 and 1.0, respectively, independently of the scan rate. Finally, the TGA decomposition study by Ozawa's method demonstrates that the mean E_a declines with the phosphorus content, because the easy decomposition of the phosphorus compound in the initiation stage facilitates the formation of an insulating layer. However, results in this study further reveal an increasing tendency for E_a with decomposition conversion for an ODOPN/PN mixture with the ODOPN content of over 50%, probably because of the retardation of gas diffusion by the insulating layer of phosphorus compound.