Effect of ARB Cycle Number and Second Phase Content on Mechanical properties and Microstructure of Pb–Ag Composite

A solid state method has been found for manufacturing of lead–silver composites for use as anodes in electrowinning production. Mechanical properties and microstructure of composite were characterized via peeling, tensile and microhardness tests, and scanning electron microscopy, transmission electron microscopy and fractography. Based on the peeling test results, maximum bond strength was achieved in the presence of 0.125 wt% of Ag (1.8 N/mm). Best mechanical properties were achieved in the Pb–0.5 wt% Ag composite after 10 ARB cycles by the enhanced tensile strength rising up to 50%, yield strength up to 170%, shear strength up to 63% and hardness up to 2.6 times higher, and the strain decreasing to 68% lower. These advanced properties led to higher stiffness and considerable enhancements in dimensional stability of the anodes and they improved creep characteristics. The advanced properties of the processed Pb–Ag composite anodes could be introduced as certification for slower anode failure, upkeep, surcharge and capital expenditure of industries with essential lead anode requirement.