Sandwich structure SiCf/Si3N4–SiOC–Si3N4 composites for high-temperature oxidation resistance and microwave absorption

SiC fiber reinforced ceramic matrix composites (SiC_f-CMCs) have been widely used as structural-functional materials at high temperatures. However, their mechanical and electromagnetic wave (EMW) absorbing properties will deteriorate due to high-temperature oxidation. Therefore, unique sandwich structure, consisting of inner Si₃N₄ impedance layer, middle porous SiOC loss layer and dense oxidation-resistant Si₃N₄ layer, was proposed to enhance multiple material properties in oxidation environment. Herein, SiC_f/Si₃N₄–SiOC–Si₃N₄ composites was fabricated by alternating chemical vapor infiltration (CVI) and polymer infiltration pyrolysis (PIP) methods. For these composites, SiC fiber is used as both reinforcing phase and electromagnetic (EM) absorber. CVI Si₃N₄ matrix was distributed in inner and outer layer of the SiC_f/Si₃N₄–SiOC–Si₃N₄ composites. While inner Si₃N₄ layer between BN interphase and SiOC matrix forms nano-heterogeneous interphase to consume EM energy and enhance mechanical properties of composites, outer dense and oxidation-resistant CVI Si₃N₄ coating serves to maintain properties. PIP SiOC matrix exhibits porous structure that can effectively deflect cracks and achieve multiple scattering of EMW. SiC_f/Si₃N₄–SiOC–Si₃N₄ composites with sandwich structure demonstrated excellent EMW absorbing properties and mechanical performance in high-temperature oxidation environments.