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Modeling and optimization of a high-pressure ethylene polymerization reactor using gPROMS
Authors:Mariano Asteasuain  Adriana Brandolin
Affiliation:1. State Key Laboratory of Industrial Control Technology, College of Control Science and Engineering, Zhejiang University, Hangzhou, Zhejiang, 310027, PR China;2. State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, Zhejiang, 310027, PR China;1. Zhejiang Provincial Key Laboratory of Advanced Chemical Engineering Manufacture Technology, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, Zhejiang, China;2. State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, Zhejiang, China;1. Chemical Engineering Department, Carnegie Mellon University, Pittsburgh, PA 15213, USA;2. The Dow Chemical Company, Freeport, TX 77541, USA
Abstract:A gPROMS implementation of a comprehensive steady-state model of the high-pressure polymerization of ethylene in a tubular reactor is presented. Model outputs along the reactor length include the complete molecular weight distribution and branching indexes, as well as monomer conversion, average molecular weights, reactants’ compositions, and reactor temperature and pressure. A detailed calculation of physical and transport properties, such as the reaction mixture density, heat-transfer capacity, viscosity and global heat-transfer coefficient is also included. The reactor model is included in an optimization framework that is used to determine the best operating conditions for producing a polymer with tailor-made molecular structure in terms of the complete molecular weight distribution, branching and polydispersity.
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