Effect of loading history on stress corrosion cracking in high strength steel

The effect of preloading on crack nucleation time was examined with compact tension specimens having various notch radius in 0.1N-H²SO⁴ aqueous solution for 200°C tempered AISI 4340 steel. Crack nucleation time t_n increases by preloading for a given apparent stress intensity factor K_p2. The curve K_?2 vs. t_n deviates upward from the curve for the non preloading case. A linear relationship between the crack nucleation time and parameter is seen in semi-log diagram, where is taken as the value at t_n=α due to preloading. The apparent threshold stress intensity factor increases with K_?2 which is the apparent stress intensity factor of preloading. A detached crack is nucleated at some distance from the notch root and extends in a form of circle. This distance increases with increasing K_?2. The effect of load reduction during crack growth was examined. When the K-value was reduced from K₁ to K₂, an incubation time was observed before the crack started growing under the K₂-value. The incubation time t_m tends to increase with increasing ΔK = K₁-K₂. The threshold stress intensity factor was also found to increase for high load reduction.In order to explain these experimental results, a new dislocation model is proposed on the basis of stress induced diffusion of hydrogen in high stress region ahead of the notch root or a crack. This model suggests that the change in the crack nucleation time and the increase of the incubation time due to preloading or load reduction are caused by reducing the hydrostatic pressure and by spreading the hydrogen saturated region which requires more time for the hydrogen accumulation due to preloading or load reduction. The theory predicts the experimentally observed relations between and t_n and between log t_in and ΔK.