Properties and behavior of CTBN‐modified epoxy with IPN structure

CTBN‐modified epoxy resins (CMEs) with an interpenetrating‐network (IPN) structure and a nanometer‐sized morphology were prepared. Two systems of CMEs, called CNE/DDS/I‐CTBN‐B and CNE/DDS/I‐CTBN‐D, with IPN structures, were synthesized by heat‐curing a homogeneous resin, CNE/DDS/CTBN/2‐MI, obtained by mixing a carboxyl‐terminated butadiene–acrylonitrile liquid rubber (CTBN) with a solution of polyglycidyl ether of o‐cresol‐formaldehyde novolac (CNE), 4,4′‐diamino diphenyl sulfone (DDS), and 2‐methyl imidazole (2‐MI), in the presence of benzoyl peroxide and dicumyl peroxide, respectively. The IPN morphologies of the two systems of CMEs were identified by small‐angle X‐ray scattering by measuring the value of the specific interfacial surface area S_sp between the cured CNE/DDS matrix and the vulcanized CTBN. Properties such as fracture toughness, internal stress, and thermal and dynamic mechanical properties of these IPN‐structured CMEs were studied in detail, and were compared with those of a conventional CME, CNE/DDS/CTBN, obtained by dispersing CTBN particles in a crosslinked CNE/DDS matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007