Waste polystyrene foam‐graft‐acrylic acid/montmorillonite superabsorbent nanocomposite

A novel superabsorbent nanocomposite based on partially neutralized acrylic acid, waste polystyrene foam, and sodium type montmorillonite (Na‐MMT) powder was synthesized through emulsion polymerization using N, N′‐methylenebisacrylamide as a crosslinker, 2,2′‐azo‐bisiso‐butyronitrile, ammonium persulfate, and sodium sulfite as mixed redox initiators. The effects of such factors as amount of Na‐MMT, crosslinker, initiator, and neutralization degree on water absorbency of the superabsorbent were investigated. The composites were characterized by Fourier transform infrared spectroscope, X‐ray diffraction, thermo gravimetric analysis, and scanning electron microscope. The results show that acrylic acid monomer successfully grafted onto the polystyrene chain, the layers of Na‐MMT were exfoliated and dispersed in the composite at nano size after copolymerization. The introduction of waste polystyrene foam in the composite increased the water absorbency rate. The addition of Na‐MMT not only enhanced the thermal stability of the composites but also increased its water absorbency, and the optimal water absorbencies of distilled water and saline water (w_NaCl = 0.9%) of the nanocomposites were more than 1180 g H₂O/g and 72.6 g H₂O/g, respectively. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2341–2349, 2007