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新型摩擦焊机变频调速系统设计与应用
引用本文:宋科,曹建福,谭亚丽. 新型摩擦焊机变频调速系统设计与应用[J]. 机床与液压, 2020, 48(8): 73-77. DOI: 10.3969/j.issn.1001-3881.2020.08.017
作者姓名:宋科  曹建福  谭亚丽
作者单位:西安航空学院电子工程学院,陕西西安710077;西安交通大学机械制造系统工程国家重点实验室,陕西西安710049;西安交通大学城市学院电气与信息工程系,陕西西安710018
基金项目:国家自然科学基金资助项目(61573272);陕西省重点研发计划(2018GY-055;2017GY-040)
摘    要:摩擦焊具有焊接接头强度高、焊接效率高、质量稳定、一致性好、可实现异种材料之间焊接的优点。焊接件变频驱动控制是摩擦焊接机关键技术之一,其调速性能直接影响着焊接性能和效率。从摩擦焊基本工作原理出发,针对某电解铝用专用焊接机的特定工艺要求,开发一种以西门子S120高性能变频器、S7-400型可编程逻辑控制器为核心的新型摩擦焊机控制系统。设备现场运行结果表明:该方案完全满足新型摩擦焊接机的技术要求,性能良好,运行可靠。

关 键 词:变频调速  控制系统  摩擦焊

Design and Application of Frequency Conversion Speed Regulation System for New Friction Welding Machine
SONG Ke,CAO Jianfu,TAN Yali. Design and Application of Frequency Conversion Speed Regulation System for New Friction Welding Machine[J]. Machine Tool & Hydraulics, 2020, 48(8): 73-77. DOI: 10.3969/j.issn.1001-3881.2020.08.017
Authors:SONG Ke  CAO Jianfu  TAN Yali
Affiliation:(Electronic Engineering Institute,Xi’ an Aeronautical University, Xi’ an Shaanxi 710077, China;State Key Laboratory for Manufacturing Systems Engineering, Xi’ an Jiaotong University, Xi’ an Shaanxi 710049, China;Department of Electrical and Information Engineering,City College,Xi’ an Jiaotong University, Xi’ an Shaanxi 710018, China)
Abstract:Friction welding has the advantages of high strength, high welding efficiency, stable quality and good consistency, and can realize welding between different materials. Frequency conversion drive control of welding parts is the key technology of friction welding machine. Its speed control performance directly affects the welding performance and efficiency. Based on the basic working principle of friction welding and the specific technological requirements of a special welding machine for electrolytic aluminium, a new friction welding machine control system with Siemens S120 high-performance frequency converter and S7-400 programmable logic controller as the core was developed. The field operation result of the equipment shows that the scheme fully meets the technical requirements of the welding machine, and has good performance and reliable operation.
Keywords:Frequency conversion speed regulating  Control system  Friction welding machine
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