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Chemical vapour infiltration and mechanical properties of carbon open-cell foams
Affiliation:1. Institut Jean Lamour – UMR CNRS – Université de Lorraine n° 7198. ENSTIB, 27 rue Philippe Séguin, CS 60036, 88026 Épinal Cedex, France;2. University of São Paulo, Dept.of Metallurgical and Materials Engineering, Avenida Mello Moraes, 2463-Cidade Universitária, CEP, 05508-030 São Paulo, Brazil;1. Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang, 330063, China;2. School of Environmental and Chemical Engineering, Nanchang Hangkong University, Nanchang, 330063, China;3. School of Chemistry, Beihang University, Beijing, 100191, China;4. College of Chemistry and Materials, Jiangxi Agricultural University, Nanchang, 330045, China;1. School of Material Science and Engineering, Tiangong University, 399 Binshui West Road, Tianjin, 300387, China;2. State Key Laboratory of New Ceramics and Fine Processing, School of Materials Science and Engineering, Tsinghua University, Beijing, 100084, China;3. Tianjin HaiTe Thermal Management Technology Co. Ltd, 6 Huake Eight Road, Tianjin, 300450, China;4. Sichuan XiMaiWan Technology Co. Ltd, No. 6668 Section 2 Qingquan Avenue, Chengdu, 610300, China;1. NASA/Goddard Space Flight Center, Greenbelt, MD, United States;2. Johns Hopkins University/Applied Physics Laboratory, Laurel, MD, United States;3. California Institute of Technology, Pasadena, CA, United States;4. Georgia Institute of Technology, Atlanta, GA, United States
Abstract:In order to improve their mechanical properties, carbon open-cell foams of two different pore sizes were infiltrated with pyrocarbon by chemical vapour deposition at reduced pressure and using pure propane as precursor. The optimal conditions in terms of deposition rate and uniformity in coating thickness, structure and anisotropy were first investigated. Foam specimens were infiltrated at various stages, with two pyrocarbons of distinct microtextures and their morphology, relative density and geometrical features were evaluated.Compressive crushing tests were conducted to determine the influence of the pore size, the pyrocarbon type and the relative density on the mechanical properties of the pyrocarbon-infiltrated foams. They retain their non-brittle and dissipating behaviour up to relative densities of 0.15. The stiffness, crushing strength and dissipated energy increase significantly with the relative density. The crushing behaviour of the pyrocarbon-foam specimens can be essentially explained using simple structural models and failure mechanisms, according to the Gibson & Ashby’s approach for brittle cellular solids.
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