Reduction of Cr(VI) to Cr(III) and removal of total chromium from wastewater using scrap iron in the form of zerovalent iron(ZVI): Batch and column studies

This work experimentally investigates Cr(VI) reduction to Cr(III) using waste scrap iron in the form of zerovalent iron (ZVI) collected from the mechanical workshop of the Institute, both in batch and continuous operation. The reduction of Cr(VI) to Cr(III) was found to be complete (～100%) depending on the experimental conditions. Lower pH values favour Cr(VI) reduction. Two concurrent reactions take place, that is reduction of Cr(VI) by Fe⁰ (ZVI) and by Fe²⁺ generated due to H⁺ corrosion of iron. Maximum around 22%, 11% and 2% Cr(III) remained dissolved in solution while the experiments were carried out at initial pH of 2, 4.67 and 7. Higher ZVI loading increases Cr(VI) reduction rate, however, consumption of iron is noted to be higher. The results indicate that the bed is exhausted rapidly at higher pH, initial Cr(VI) concentration and flow rate. This is attributable to predominance passivation of ZVI surface forming Cr(III)–Fe(III)‐oxide layer. SEM analysis of ZVI before and after the experiments confirms formation of passive oxide on iron surface is responsible for deterioration of Cr(VI) reduction efficiency due to its blanketing effect.