Effect of α-Al2O3 on in situ synthesis low density O′-sialon multiphase ceramics

In this paper, the effect of α-Al₂O₃ on in situ synthesis low density O′-sialon multiphase ceramics was investigated. Thermodynamics analysis was used to illustrate the feasibility of synthesizing O′-sialon at a low temperature of 1420 °C. The crystalline phase and microstructure were investigated by X-ray diffraction (XRD) and scanning electron microscope (SEM), respectively. The actual substitution parameter x value of O′-sialon was estimated via lattice correction. The results showed that, O′-sialon multiphase ceramics with different x values could be synthesized successfully through varying α-Al₂O₃ content. Bulk densities of samples ranging from 1.64 to 2.11 g cm⁻³ were adjusted with the percentage of α-Al₂O₃ increasing from 5.21 wt.% to 15.62 wt.%. Formation of nearly single-phase O′-sialon was obtained in the sample containing 10.42 wt.% α-Al₂O₃. The actual substitution parameter x increased with the increase of α-Al₂O₃, whereas it was lower than the original designation, and the O′-sialon with a low x value was achieved.