A self-organizing fuzzy control of weld pool size in GMA welding processes

In arc welding processes, because of the complexity and nonlinearity of heat transfer phenomena, it is often difficult to design an effective control system based upon an exact mathematical model. In this paper, a self-organizing fuzzy control method is proposed to obtain a uniform weld quality by regulation of the surface temperature at a desired level. The proposed control system is designed to comprise a combined structure of the fuzzy SOC with conventional PD control for improving the system's stability. The control experiments show that the proposed controller guarantees a uniform weld quality for various welding conditions.