Corrosion behavior of Fe-20Cr and Ni-20Cr alloys in Ar-H2O-HBr gas mixtures at 1000 K

Discontinuous mass-change measurements and corrosion-product analyses were made for Fe-20Cr and Ni-20Cr alloys after exposing them to Ar-H₂O-HBr gas mixtures at 1000 K for 24 hours. Predominantly chromia scales formed on both alloys. Upon cooling, the scales remained adherent to the Fe-20Cr alloy but spalled extensively from Ni-20Cr samples. After tests in HBr-rich gas mixtures, bromine-rich corrosion products were found underneath chromia scales on both alloys while nickel evaporation was observed from Ni-20Cr samples. Preoxidation of the Ni-20Cr alloy prior to exposure to Ar-H₂O-HBr gas mixtures increased chromia scale adherence but did not prevent nickel loss from the alloy. Chromia scales formed on the Fe-20Cr alloy were more protective due to the absence of iron oxides in the scale. Large NiO crystals formed over the Ni-20Cr alloy decreased chromia-scale adherence and increased nickel loss from the alloy due to the low stability of NiO in HBr-containing gas mixtures.