Microstructure,mechanical and thermal properties of in situ toughened boron carbide-based ceramic composites co-doped with tungsten carbide and pyrolytic carbon

Boron carbide (B₄C)-based ceramics were pressureless sintered to a relative density of 96.1% at 2150 °C, with the co-incorporation of tungsten carbide and pyrolytic carbon. The as-batched boron carbide power was 7.89 m² g^?1 in surface area. A level of fracture toughness as high as 5.80 ± 0.12 MPa m^1/2 was achieved in the BW-6C composite. Sintering aids of carbon and tungsten boride were formed by an in situ reaction. The toughness improvement was attributed to the presence of thermal residual stress as well as the W₂B₅ platelets. The thermal conductivity and thermal expansivity of the BW-6C composite as a function of temperature are also reported in this work. Our current study demonstrated that the B₄C–W₂B₅ composites could be potential candidate materials for structural applications.