Effect of weave tightness and structure on the in-plane and through-plane air permeability of woven carbon fibers for gas diffusion layers

In this study, woven gas diffusion layers (GDLs) with varying weave type and tightness are investigated. Plain and twill weave patterns were manufactured in-house. The in-plane and through-plane air permeability of the woven samples were tested, and mercury intrusion porosimetry (MIP) tests were performed to study the pore structure. It was found that the twill weave has a higher permeability than the plain weave, which is consistent with literature. Like non-woven carbon papers, woven GDLs have higher in-plane permeability than through-plane permeability; however it has been shown that it is possible to manufacture a GDL with higher through-plane permeability than in-plane permeability. It was also concluded that the percentage of macropores in the weave is the driving factor in determining the through-plane air permeability. This work lays the groundwork for future studies to attempt to characterize the relationship between the weave structure and the air permeability in woven GDLs.