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Optimization of the Production Organization Pattern in Tangshan Iron and Steel Co., Ltd.
Affiliation:1. State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, China;2. School of Metallurgy and Ecology Engineering, University of Science and Technology Beijing, Beijing 100083, China;3. Tangshan Iron and Steel Company of Hebei Iron and Steel Group, Tangshan 063016, Hebei, China;1. Advanced Nanofabrication, Imaging and Characterization (ANIC) Lab, King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi Arabia;2. Clean Combustion Research Center (CCRC), King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi Arabia;1. School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China;2. School of Metallurgy and Resource, Anhui University of Technology, Ma''anshan 234002, Anhui, China;1. Institute of Power Source & Ecomaterials Science, Hebei University of Technology, Tianjin 300130, China;2. Key Laboratory for Palygorskite Science and Applied Technology of Jiangsu Province, Huaiyin Institute of Technology, Huaian 223003, China;3. Key Laboratory of Special Functional Materials for Ecological Environment and Information, Hebei University of Technology, Ministry of Education, Tianjin 300130, China;4. Hebei United University Qian’an College, Hebei 064400, China;1. Research and Development Center, Wuhan Iron and Steel (Group) Corp., Wuhan 430080, Hubei, China;2. School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China;1. Inner Mongolia Key Laboratory for Utilization of Bayan Obo Multi-Metallic Resources: Elected State Key Laboratory, Inner Mongolia University of Science and Technology, Baotou 014010, Nei Mongol, China;2. School of Materials Science and Engineering, Shanghai University, Shanghai 200444, China
Abstract:High-efficiency production organization should be simple and “laminar”. A one to one “laminar flow” operation mechanism is supposed to be accepted as a prerequisite to build high-efficiency clean steel “production platform”. Concerning the fact that establishing a one to one “laminar flow” production pattern is impossible at Tangshan Iron and Steel Co., Ltd., “quasi-laminar flow” production pattern was evaluated. Result shows that rolling bar products of various specifications have great impact on the liquid steel supply model between BOF and CC. Considering the process matching issue of steelmaking-continuous casting-rolling process in bar production line, a “quasi-laminar flow” production pattern between BOF and CC was proposed according to different rolling specification in bar mills. Through analysis and research on current production pattern, combined with principles and strategy for BOF workshop control, and taking the plant layout into account, “quasi-laminar flow” production pattern was finally established. Moreover, Gantt chart of “quasi-laminar flow” production pattern was drawn. It is shown that the relative “order degree” of the “quasi-laminar flow” production pattern rises, which is conductive to production scheduling and ladle operation turnaround in comparison with “turbulence” production pattern. While a careful evaluation should be conducted due to the fluctuant temperature drop caused by the inevitable inserted heats and decreased operation rate of inserted BOF before adapting the production pattern.
Keywords:steelmaking-casting process  matching between converters and continuous casters  “quasi-laminar flow” production pattern  Gantt chart
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