Effects of microporous layer penetration ratio and substrate carbonization temperature on the performance of proton exchange membrane fuel cells

The gas diffusion layer (GDL) is composed of a microporous layer (MPL) and a substrate; this substrate is generally fabricated from carbon fiber, carbonized resin, and polytetrafluoroethylene. When the MPL penetrates deeper into the substrate, the porosity and pore size of the GDL decrease, and the tortuosity increases; this leads to a reduction in the water discharge capability of the GDL. In this study, the MPL penetration ratio over the total GDL thickness was controlled using three different substrate manufacturing methods. These manufacturing methods for preventing the MPL from penetrating deeper into the substrate were based on the carbon fiber content within the substrate, the amount of carbonized resin coating on the substrate, and the approach used for loading the MPL. Furthermore, the GDLs were manufactured at different carbonization temperatures to investigate the effects of the carbonization temperature of the substrate on the performance of the proton-exchange membrane fuel cell.