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镍基高温合金多叶片定向凝固过程数值模拟
引用本文:于靖,许庆彦,李嘉荣,袁海龙,刘世忠,柳百成. 镍基高温合金多叶片定向凝固过程数值模拟[J]. 金属学报, 2007, 43(10): 1113-1120
作者姓名:于靖  许庆彦  李嘉荣  袁海龙  刘世忠  柳百成
作者单位:清华大学机械工程系,先进成形制造教育部重点实验室,北京,100084;北京航空材料研究院先进高温结构材料国防科技重点实验室,北京,100095
基金项目:国家重点基础研究发展计划(973计划) , 国家自然科学基金
摘    要:建立了基于Monte Carlo法的射线追踪模型,并用来动态处理定向凝固抽拉过程中多叶片间以及叶片与加热炉间的辐射换热过程.模型中考虑了抽拉速度、加热炉几何尺寸等影响,研究了2种抽拉速度下的温度分布.得到的温度采样点冷却曲线与实际冷却曲线进行了对比并得到了较好的结果.多叶片条件下,冷却区叶片靠近炉壁的温度低于同一水平线上靠近炉腔中心部分的温度.抽拉速度为7.0 mm/min时等温线的斜率高于抽拉速度为4.5 mm/min时的斜率.炉腔的几何尺寸对凝固过程温度分布有重要影响.

关 键 词:镍基高温合金  定向凝固  多叶片  加热炉几何尺寸  熔模铸造  数值模拟
文章编号:0412-1961(2007)10-1113-08
修稿时间:2007-02-12

NUMERICAL SIMULATION OF DIRECTIONAL SOLIDIFICATION PROCESS OF MULTIPLE TURBINE BLADES OF Ni-BASED SUPERALLOY
YU Jing,XU Qingyan,LI Jiarong,YUAN Hailong,LIU Shizhong,LIU Baicheng. NUMERICAL SIMULATION OF DIRECTIONAL SOLIDIFICATION PROCESS OF MULTIPLE TURBINE BLADES OF Ni-BASED SUPERALLOY[J]. Acta Metallurgica Sinica, 2007, 43(10): 1113-1120
Authors:YU Jing  XU Qingyan  LI Jiarong  YUAN Hailong  LIU Shizhong  LIU Baicheng
Affiliation:1. Key Laboratory for Advanced Materials Processing Technology, Ministry of Education, Department of Mechanical Engineering, Tsinghua University, Beijing 100084;2. National Key Laboratory of Advanced High Temperature Structural Materials, Beijing Institute of Aeronautical Materials, Beijing 100095
Abstract:A ray tracing model was developed based on Monte Carlo method and used to deal with the complex heat radiation transfer among the multiple turbine blades and the furnace wall during the withdrawal process dynamically. The withdrawal rate and furnace geometry were considered in this model, and the temperature distributions during directional solidification process at two different withdrawal rates were investigated. The simulated cooling curves of special sample positions agreed well with the experimental ones. The temperature of the side of multiple blades close to the furnace wall is lower than that close to center of the furnace in horizontal section in cooling zone. The slope of cooling curve at withdrawal rate 7.0 mm/min is larger than that at withdrawal rate 4.5 mm/min. The geometry of furnace has great influence on the temperature distribution of directional solidification process.
Keywords:Ni-based superalloy   directional solidification   multiple blade   furnace geometry   investment casting   numerical simulation
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