A comparative study of ordinary and mineralised Portland cement clinker from two different production units: Part I: Composition and hydration of the clinkers

Portland cement clinkers from two production units were investigated; Plant 1: ordinary clinker (P1) and clinker mineralised with CaF₂+CaSO₄ (P1m); Plant 2: ordinary clinker (P2) and two clinkers mineralised with CaF₂+CaSO₄ (P2m, low SO₃ and P2m′, high SO₃). The chemical composition of the clinkers was determined by X-ray fluorescence, ICP analysis, titration (free lime) and ion selective electrode measurements (F). Observed clinker parameters (LSF, SR, AR, R, wt.% MgO, F, SO₃, free lime): P1 (0.96, 2.72, 1.27, 1.04, 0.78, 0.06, 0.64, 0.71); P1m (1.03, 2.21, 1.58, 2.18, 0.87, 0.23, 1.95, 0.69); P2 (1.00, 2.66, 1.72, 0.75, 4.06, 0.20, 1.38, 1.51); P2m (1.01, 2.91, 1.96, 0.90, 3.21, 0.39, 1.72, 2.06); P2m′ (0.97, 2.70, 1.84, 1.15, 3.86, 0.42, 2.48, 0.89). The qualitative and quantitative phase compositions were characterised using X-ray powder diffraction, backscattered electron imaging, X-ray microanalysis and elemental mapping, plus optical reflection microscopy. Phases observed in all clinkers were: alite, β-belite, cubic aluminate, ferrite and free lime. Additional phases observed were: aphthitalite (P1, P2, P2m, P2m′), calcium langbeinite (P1m) and periclase (P2, P2m, P2m′). The clinker composition and texture differ more between the two plants, than between ordinary and mineralised clinker from the same production unit. Laboratory cements were prepared by mixing ground clinker with CaSO₄·2H₂O. The cements were hydrated in an isothermal calorimeter at 20 °C (water/cement weight ratio=0.5) during 33 h. After 12 h, the laboratory cement based on P1m reached a higher level of reaction than the one based on P1. The P2m and P2m′ laboratory cements had a slower reaction than the P2 cement.