Microstructure and thermal cycling behavior of thermal barrier coating on near-α titanium alloy |
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Authors: | Bo He Fei Li Hong Zhou Yongbing Dai Baode Sun |
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Affiliation: | (1) The State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai, 200030, P.R. China |
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Abstract: | Two kinds of thermal barrier coatings (TBCs), consisting of NiCoCrAlY bond coats (BCs) deposited by electron beam-physical
vapor deposition (EB-PVD) and high velocity oxy-fuel (HVOF) thermal spraying, respectively, and top 8 wt%Y2O3–ZrO2 (8YSZ) ceramic layers deposited by EB-PVD were prepared on near-α titanium alloys. The field emission scanning electronic
microscopy and microhardness indentation are used to study the microstructure and microhardness. Different failure features
including cracking patterns and the delamination degree of these two TBCs are discussed according to the thermal cycling tests
in the atmosphere. It is found that the morphology of the two BCs deposited by different methods (EB-PVD and HVOF) determines
the microstructure and microhardness of their corresponding top 8YSZ layers. The BC prepared by EB-PVD is dense and homogeneous,
which leads to a dense and hard 8YSZ with clustered slim columnar grains. The BC prepared by HVOF, however, is porous and
inhomogeneous in microstructure and, as a result, the top ceramic layer is loose with low microhardness and clustered coarse
columnar grains. |
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Keywords: | Thermal barrier coatings Near-α titanium alloy Electron beam-physical vapor deposition High velocity oxy-fuel Thermal cycling |
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