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丝网印刷电子工艺参数对印刷质量的影响
引用本文:田野,李艳,袁英才,刘富. 丝网印刷电子工艺参数对印刷质量的影响[J]. 包装工程, 2020, 41(5): 250-259
作者姓名:田野  李艳  袁英才  刘富
作者单位:1.数字化印刷装备北京市重点实验室,北京 102600;2.印刷装备北京市高等学校工程研究中心,北京 102600;3.北京市印刷电子工程技术研究中心,北京 102600,1.数字化印刷装备北京市重点实验室,北京 102600;2.印刷装备北京市高等学校工程研究中心,北京 102600;3.北京市印刷电子工程技术研究中心,北京 102600,1.数字化印刷装备北京市重点实验室,北京 102600;2.印刷装备北京市高等学校工程研究中心,北京 102600;3.北京市印刷电子工程技术研究中心,北京 102600,1.数字化印刷装备北京市重点实验室,北京 102600;2.印刷装备北京市高等学校工程研究中心,北京 102600;3.北京市印刷电子工程技术研究中心,北京 102600
基金项目:科技创新服务能力建设项目(Ec201714)
摘    要:目的研究丝网印刷过程中刮胶角度、刮胶速度、离网间距、刮胶压力对印刷品质量的影响规律,为丝网印刷电子的实际应用提供技术参考。方法利用现有丝网印刷试验台,对4个印刷参数进行正交试验;运用偏最小二乘法对实验中的数据进行影响因素主次判断。结果离网间距对印刷电子中导电线条宽度和导电线条表面粗糙度的影响最为明显,刮胶压力、刮胶角度和刮胶速度在确定范围内对导电线条表面粗糙度和宽度的影响并不明显;经由正交试验分析出丝网印刷的最优工艺条件为C3A1D1B3。结论通过偏最小二乘法对实验数据进行分析,验证了正交试验的合理性;在丝网印刷电子印制过程中,正确选用合理的离网间距是获得高品质印品的关键。

关 键 词:丝网印刷  印刷质量  工艺参数  正交试验  偏最小二乘法
收稿时间:2019-05-29
修稿时间:2020-03-10

Influence of Screen Printing Electronic Process Parameters on Printing Quality
TIAN Ye,LI Yan,YUAN Ying-cai and LIU Fu. Influence of Screen Printing Electronic Process Parameters on Printing Quality[J]. Packaging Engineering, 2020, 41(5): 250-259
Authors:TIAN Ye  LI Yan  YUAN Ying-cai  LIU Fu
Affiliation:1.Beijing Key Laboratory of Digitization Printing Equipment, Beijing 102600, China;2.Engineering Research Center of Printing Equipment of Beijing Universities, Beijing 102600, China; 3.Beijing Engineering Research Center of Printed Electronics, Beijing 102600, China,1.Beijing Key Laboratory of Digitization Printing Equipment, Beijing 102600, China;2.Engineering Research Center of Printing Equipment of Beijing Universities, Beijing 102600, China; 3.Beijing Engineering Research Center of Printed Electronics, Beijing 102600, China,1.Beijing Key Laboratory of Digitization Printing Equipment, Beijing 102600, China;2.Engineering Research Center of Printing Equipment of Beijing Universities, Beijing 102600, China; 3.Beijing Engineering Research Center of Printed Electronics, Beijing 102600, China and 1.Beijing Key Laboratory of Digitization Printing Equipment, Beijing 102600, China;2.Engineering Research Center of Printing Equipment of Beijing Universities, Beijing 102600, China; 3.Beijing Engineering Research Center of Printed Electronics, Beijing 102600, China
Abstract:The work aims to study the law of effects of squeegee angle, squeegee speed, off-grid spacing and squeegee pressure on the quality of printed products during screen printing, so as to provide technical reference for the practical application of screen printing electronics. The orthogonal test was carried out on the four printing parameters with the existing screen printing test bench. The partial least squares method was used for the primary and secondary judgment on the influencing factors of the data in the experiment. The off-grid spacing had the most obvious influence on the width and surface roughness of the conductive lines in the printed electronics. The effect of the squeegee pressure, the squeegee angle and the squeegee speed on the surface roughness of conductive lines was not obvious. Based on the orthogonal test analysis, the best technological condition for screen printing was C3A1D1B3. The experimental data were analyzed by partial least squares method to verify the rationality of the orthogonal test. In the screen printing electronic printing process, the correct selection of reasonable off-grid spacing is the key to obtain high quality printed products.
Keywords:screen printing   printing quality   process parameters   orthogonal test   partial least squares method
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