Deposition of hydrophobic nano-coatings with low-pressure radio frequency CH2F2/Ar plasma processing

In an attempt to perform hydrophobic nano-coating, this investigation examined various operational parameters including in RF plasma power, system gas pressure, and CH₂F₂:Ar ratio of low-pressure plasma processing. The low-pressure plasma, generated with radio frequency power at 13.56 MHz, was fed difluoromethane (CH₂F₂)/Ar gas mixture. The surface characteristics of the plasma polymerized films were studied by static contact angle measurement (CA) and atomic force microscopy (AFM). As a result, increasing deposition of CH₂F₂ plasma polymerized films was achieved in enhanced RF plasma power input. The CH₂F₂ plasma polymerized films also were conducted in a varying system gas pressure with enhanced hydrophobic surface property. The effects of CH₂F₂/Ar plasma on the surface characteristics of the plasma polymerized films were investigated as a function of the Ar content. The super hydrophobic coating under optimized operational parameters prepared in this study obtained water contact angles greater than 150°. It was found that the maximum water contact angles (161°) was obtained at 1.5:1 (CH₂F₂: Ar) ratio. In addition, AFM analysis shows that possible ion bombardment from CH₂F₂/Ar plasma can increase surface roughness, and effectively form a hydrophobic coating on the surface of heat sensitive materials.