Interfacial reactions in aluminosilicate short fiber-reinforced aluminum matrix composites

Aluminosilicate short fibers are one of the less expensive reinforcements used for the fabrication of metal matrix composites (MMCs). The present investigation evaluates the interfacial characteristics of Al-7Si-0.4Mg (356) alloy reinforced with 10 wt pct aluminosilicate short fibers using optical microscopy, electron microscopy, and X-ray analysis. The fibers used are standard- and zirconiagrade aluminosilicate short fibers. The interfacial analysis has shown the formation of MgAl₂O₄ and Si in both grades of fibers. In addition, ZrAl₃ formation is observed in the zirconia-grade fiber because of the interaction between the matrix and the dispersoid. The zirconia-grade fiber is more susceptible to interfacial reaction than the standard-grade fiber because of the presence of the highly reactive ZrO₂ phase and a lower amount of the Al₂O₃ phase, which provides resistance to the reaction.