Failure mode maps for honeycomb sandwich panels

Failure modes for sandwich beams of GFRP laminate skins and Nomex honeycomb core are investigated. Theoretical models using honeycomb mechanics and classical beam theory are described. A failure mode map for loading under 3-point bending is constructed, showing the dependence of failure mode and load on the ratio of skin thickness to span length and honeycomb relative density. Beam specimens are tested in 3-point bending. The experimental data agree satisfactorily with the theoretical predictions. The effect of honeycomb direction is also examined. The concept of a failure mode map is extended to give a useful design tool for sandwich panels manufacturers and their customers.