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全自动塑钢门窗三位热熔焊接机的研究与开发
引用本文:刘有余,叶文刚,朱慧萍,韩江,张浩.全自动塑钢门窗三位热熔焊接机的研究与开发[J].机械设计,2012,29(4):93-96.
作者姓名:刘有余  叶文刚  朱慧萍  韩江  张浩
作者单位:1. 安徽工程大学先进数控和伺服驱动技术安徽省重点实验室,安徽芜湖241000;合肥工业大学CIMS研究所,安徽合肥230009
2. 安徽省黄山台钻有限公司,安徽旌德,242600
3. 合肥工业大学CIMS研究所,安徽合肥,230009
4. 安徽工程大学先进数控和伺服驱动技术安徽省重点实验室,安徽芜湖,241000
基金项目:安徽高等学校省级自然科学研究资助项目(KJ2011B023);安徽省自然科学基金资助项目(11040606M144)
摘    要:为促进塑料门窗优质高产、全面普及,研制出新型的全自动塑钢门窗三位热熔焊接机。文中阐述了总体方案;解决了研发过程中的一些技术问题,提高了机器的自动化水平和可靠性;采用正交试验法确定了该机最优焊接工艺参数;最后介绍了"┏┳┓"型焊接实例,并分析其焊缝形貌特征。该机适用于塑钢门窗焊接工序,具有结构紧凑、自动高效等优点。

关 键 词:热熔焊接机  塑钢门窗  机械设计  气压传动  温度控制  正交试验

Development and research on automatic hot-melt welding machine for three positions of plastic-steel doors and windows
LIU You-yu , YE Wen-gang , ZHU Hui-ping , HAN Jiang , ZHANG Hao.Development and research on automatic hot-melt welding machine for three positions of plastic-steel doors and windows[J].Journal of Machine Design,2012,29(4):93-96.
Authors:LIU You-yu  YE Wen-gang  ZHU Hui-ping  HAN Jiang  ZHANG Hao
Affiliation:1(1.Anhui Key Laboratory of Advanced Numerical Control & Servo Technology,Anhui Polytechnic University,Wuhu 241000,China;2.Anhui Huangshan Bench Drilling Machine Co.,Ltd.,Jingde 242600,China;3.CIMS Institute,Hefei University of Technology,Hefei 230009,China)
Abstract:To promote the quality and the yield of plastic-steel doors and windows and its overall popularization,a novel automatic hot-melt welding machine for three positions of plastic-steel doors and windows is developed.The overall scheme for the machine is put forward in this paper.Some crucial problems in the research and the development process are solved,enhancing the automation level and the reliability of the machine.Moreover,optimal welding parameters of the machine are fixed by means of orthogonal experiment.Finally,a "┏┳┓" welding example is presented,and the appearance feature of the weld joints is analyzed.The machine can be used for welding process of plastic-steel doors and windows,which has advantages of compactness,full-automation,high-efficiency,and so on.
Keywords:hot-melt welding machine  plastic-steel doors & windows  machine design  pneumatic transmission  temperature control  orthogonal experiment
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