Chlorination of UO2, PuO2 and rare earth oxides using ZrCl4 in LiCl-KCl eutectic melt

A new chlorination method using ZrCl₄ in a molten salt bath has been investigated for the pyrometallurgical reprocessing of nuclear fuels. ZrCl₄ has a high reactivity with oxygen but is not corrosive to refractory metals such as steel. Rare earth oxides (La₂O₃, CeO₂, Nd₂O₃ and Y₂O₃) and actinide oxides (UO₂ and PuO₂) were allowed to react with ZrCl₄ in a LiCl-KCl eutectic salt at 773 K to give a metal chloride solution and a precipitate of ZrO₂. An addition of zirconium metal as a reductant was effective in chlorinating the dioxides. When the oxides were in powder form, the reaction was observed to progress rapidly. Cyclic voltammetry provided a convenient way of establishing when the reaction was completed. It was demonstrated that the ZrCl₄ chlorination method, free from corrosive gas, was very simple and useful.